Cases

Case studies

Client names withheld — process and outcome summaries. Detail under NDA.

2sample paths

Anonymousno names

T0approved path

NDAdetail available

01 · Automotive supplier

Trim clip — 4-cavity cold runner

Part: ABS trim clip. Target: ~80k/year. Lead time: DFM 3 days → tool ~5 weeks → T0 in 2 loops → series.

Draft and ejection locked in DFM
Cold runner (scrap acceptable)
T0: 3 critical dims + surface sign-off
Process card for contract lots

02 · Technical housing

PA+GF connector body with insert

Part: PA6 GF30 body, brass insert. Target: low volume, tight dims. Lead time: FDM fit 4 days → tool ~6 weeks → T0 in 3 loops (insert fit).

FDM assembly check first
CNC insert pocket + EDM detail
Cooling revision for moisture/warpage
Approved T0 then small lots

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